Mitsubishi wire edm programming manual

All the letters but c, g, m, q, and t come right before specification values a c, g, m, q, or t followed by a number will trigger a specific type of behavior while any other letter followed by a number specifies a rate, offset, position, or other such thing. Mitsubishi fas advance wire edm m700 series control youtube. See a detailed overview of the mitsubishi wire edm control walk through. Where wire edm is concerned, accuracy has traditionally come at the cost of speed. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. Mitsubishi sets the standard for wire edm, with their groundbreaking cylindrical drive technology the most advanced linear drive available, and their advanced cnc control. Mitsubishi electric fa site introduces manual infomation.

Positioning n106 m20 wire insert auto n107 m78 rapid fill on n108 m80 dielectric fluid on n110 m82 wire feed on n112 m84 machining on n114 m90 adaptive control on n116 g01 g41 h1 x0. Xenon automatisierungstechnik gmbh 24 new opportunities. In the americas and around the world, we offer a suite of services including repair, sales, technical support, cloudbased machine backup, inhouse and onsite training, and extended service agreements. With esprit, quickly move with confidence from design to finished part while reducing programming and setup time, cycle times, and operator supervision. Software can compensate for correcting errors created by different cutting speeds between the top and bottom shapes in the cutting of fouraxis parts, as shown. I am new to programing this machine and need help setting up to cut a funnel shape on the 4th axis. User manual user manual hardware manual user manual installation manual. From what i gather in the manual, i need to set various z values in the control on the. Wire edm home screen part 2 mits fx10 machiningtutorials. It is a simple 2d part that would be cut using the standard contouring cycle. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries.

We usd state of the art technology to manufacture wire edm consumable to the exact quality standards. Wire edm operation manual switch numerical control scribd. The basics, however, are much simpler than it first appears and for the most part follows an industry adopted standard. Besides mold making, it is also recognized as a great tool in manufacturing high reliable parts used. It is probably the most exciting and diversified machine tool developed for this industry in the last fifty years, and has numerous advantages to offer. Based on these inputs, preparing reference models for the offline programming, wire path, and g code are obtained. Sodick wire edm machine operation training ln1w ln2w control.

As a machineoptimized cam system, esprit offers solutions individually tuned for each wire edm machine model. Help programming mitsubishi 4th axis taper practical machinist. Complete onboard trouble shooting, alarm code, g and m codes and maintenance manuals are right at your finger tips. Sep 1998 foreword this manual contains text, diagrams and explanations which will guide the reader in the correect installation and operation of the fx10gm,fxe20gm unit. Mitsubishi electric edms make works easier for both first timer and long time users when handling complicated shapes. Mv1200s advance type m800 mitsubishi wire edm machines. G code is a special programming language that is interpreted by computer numerical control cnc machines to create motion and other tasks. Get the best deals on mitsubishi edm when you shop the largest online selection at. Mitsubishi ha series, wire edm systems, programming manual. Interface views rotating the geometry parent and child views layers masking you. Electrical discharge machines mitsubishi electric edms make works easier for both first timer and long time users when handling complicated shapes. Fax back combined programming manual j mitsubishi has a world wide reputation for its efforts in continuall y developin g and pushin g back the frontiers of industrial automation. Sodick manuals instruction manual and user guide for sodick. Mitsubishi electric diesinking edms, wire cut edms and finehole edms enhance productivity with highspeed and highaccuracy.

Edm drills and machinery, wire edm, grinders, lathes, drills, mills, saws, edm filters, edm drill supplies, bridgeport parts, and used machinery. Just in time distribution of edm consumables, parts and supplies. Mitsubishi fx20k wirecut free download as word doc. Wire guides, power feed contacts, flush caps, roller and all the nonrepairable parts for your mitsubishi edm. A 50 percent 50 percent joint venture between trane technologies and mitsubishi electric us, inc. Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. Mitsubishi electric contents exciting reports from the world of wire edm. All cibseries machines burn with virtually no recast. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Mitsubishi electric diesinking edms, wirecut edms and finehole edms enhance productivity with highspeed and highaccuracy. Wire edm operation manual switch numerical control.

Yes, this could have been accomplished by inserting a taper angle command instead of this fouraxis programming, but to better explain this alternative feature for cutting accurate angles, we will discuss the use of a fouraxis program. Review and adjust the input wire diameter to meet material and characteristics as determined by the edm manufacture. Edm tutorial 1 2d contour machining the drawing of edm tutorial1 is shown in picture 41. Alternative machine tool, the choice for machine shops. Any help you could offer would be greatly appreciated. Air conditioner cell phone flat panel tv monitor printer projector refrigerator tv vcr. The easy set up instructions unite all the main settings. Before attempting to install or use the fx10gm,fxe20gm unit this manual should be read and understood. Wire edm wire edm vertical edms kid brother, is not the new kid on the block. Offline programming and simulation for 2axis wire edm.

Get the best deals on mitsubishi edm when you shop the largest online. Machinery manuals parts lists maintenance manual service instructions schematics mitsubishi ha series, wire edm systems, programming manual. The robocut 400cib wire edm machine features the powerful fanuc 31iwb control with new ihmi user interface, enhanced automatic wire feed system and an advanced all digital power supply. The mv1200s advance m800 uses the new mitsubishi m800 series control with a 19inch cell phone like touchscreenproviding easier user interface than previous models. It is a language that can be quite complex at times and can vary from machine to machine. Wire edm 2d cam training training mc machinery systems. With incredibly long mean times between failures, low maintenance, longevity. Apply to programmer, cnc programmer, specialist and more. The economy mode is standard and allows for energy and wire usage savings. It should be noted that 2dcam is a lite cadcam onboard programming and dxf import utility built into the machine control types listed above.

Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. We provide quick and accurate problem resolution whether you use our online manuals, email, telephone, or onsite field service. Mitsubishi wire edm advance series wire cut edm systems fa advance series fa advance series kkl20c0069b na1009 printed in japan mdoc revised publication, effective sep. Wire will not thread into the lower guide can be caused by wire with a large curl, look at the straightness of the wire. What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation. Thats why fanuc has developed a next generation robocut wirecutting machine. All ez edm tutorials are completely set up in inch with all inputs and dimensions in inch. Mitsubishi fx20k wirecut mathematics nature scribd. Wire edm wire edm vertical edm s kid brother, is not the new kid on the block. Our machining wizards remove the guesswork from programming even the most complicated parts. Ultimate optimization of edm technology super digital control digital technology optimizes all enhanced functions required by wirecut edms compared to conventional mitsubishi electric wirecut edm fa series compared to conventional mitsubishi electric wirecut edm fa series wire electrode.

The mitsubishi ea12d is one of the most userfriendly machines on the market. Sep 23, 2017 wire edm home screen part 2 mits fx10 machiningtutorials. With support for open and closed shape profile machining, our productive software environment allows you to rapidly produce wire toolpaths and gcode programs for mitsubishi, japax, brother, fanuc, sodick and other cnc wire edms. The new mitsubishi mv series wire edm machines deliver unmatched performance and reliability, backed by the best service and support in the industry.

Here you will find important information for the transport and machine setup as well as important points on safety. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. From what i gather in the manual, i need to set various z values in the control on the machine. The ea12d also features a 64bit, pcbased cnc control with a 10. Wire edm operation manual free ebook download as pdf file. The two exercises in this chapter step through the entire process of creating nc programs for the sample parts. Specifications are subject to change without notice. As the wire is eroding the workpiece, slower motion keeps the wire in any. Sodick wire cutting edm cnc programming example n005 g54 select coordinate system a00 n010 g92 x. Oct 01, 2015 taper angles and wire edm software can help compensate for excessive erosion during taper cutting with wire edm. Mitsubishi wire edm machines innovate technologies.